Main Issues Addressed.
01. Real-Time Monitoring: An MES application was designed & developed using Ignition for real-time production monitoring. Ignition was used as the SCADA to take care of all the above requirements and work in sync with the individual, real-time production processes.
03. Manual Processes: Through our Facto-Tools, we were able to completely shift the company to a paperless environment, increasing efficiency and ease of use throughout the facilities.
Primary Features of Our Solution.
Receive daily schedule from ERP and display at designated HMIs for viewing and adjustments.
Scope should be available to give an alert on receipt of new schedule from ERP along with their priorities as 1, 2 or 4, update HMIs with the status and progress of the work order execution.
Along with the schedule, ERP also sends bills of material (BOM) and job setup parameters (JSP).
Refresh HMIs with BOM and JSPs where ever required by synchronization of JSPs to PLCs whenever a new Job is detected.
As each door moves from one machine to another, in a line, capture all the PIs from PLC for complete material tracking and production status.
Scope should be available to partially produce a Work Order in case of lack of material and re-execute the same at a later date and time.
Reduction in total Downtime.
Reduction in labor costs due to data-entry.
Increase in Efficiency Throughout.
The Optebiz Advantage.
Our expert team of consultants and proprietary tools enable your business to collect and analyze current and historical data. Our FactoTools break this data down, providing key insights of your business. Whether it’s on a small scale, or dealing with big-data on a multi-plant scale, we digest the data and present it through intuitive dashboards and reports built for you – giving you an in-depth oversight of your operations.
Our solutions are flexible – we can design web based or mobile solutions to fit your needs – giving you access anytime, anywhere.
A Trusted, Reliable Partner to Support Ops
Optebiz is an ISA-95 certified company for enterprise automation. We are also a preferred partner of Inductive Automation for consulting and implementation of Ignition based solutions across diverse manufacturing industries. With a comprehensive implementation and support experience of over 20 years, we build customized, reliable solutions for all of your MES tracking and reporting needs.
We’re here for you every step of the way. Contact us to get started!